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By 袁春凤 (Tiffany)
The most important component of the water pump is the pump shell and the inner parts of bearing and the bearing. To improve the pump, the most important thing is to optimize and improve the two parts. The following is a detailed introduction to the improvement of the two parts.
1. to improve the pump shell. When disassembly the pump to inspect the failure, there are a large number of debris seriously affect the quality of the pump and work efficiency. In this case, we can reduce the two holes used for drainage on the pump shell to one, and remove the drain holes on the upper part of the transmitter. This can greatly reduce the small particles and sundries into the pump, thus greatly reducing the interference of sundries on the pump and the other bad.
2. to improve the bearing. In the case of the failure of the bearing, we are generally sealed, the lubricating oil used by the bearing, the ball of the bearing and the bearing itself. So we should have a solution to these parts
3. to improve gasket. The traditional design is to design the sealing test as a double mouth seal, so the advantage of the design is that two ports are all frictional with the bearing, the roughness of the bearing surface is more appropriate and the wear of the lip is relatively slow; but the disadvantage is that a large amount of dust can be directly entered into the middle of the mouth and bearing, so that the plate will be used for a period of time. The interference between the bearing and the bearing decreases, thus losing the original function of the seal. There are two ways to improve it: the first is the sealing week of the bearing with double, and the sealing area is lengthened properly and the thickness of the chip mouth is thickened accordingly. The method is to change the original double mouth into the three form of the seal and seal the seal. The advantage of this structure is that the outer lip and mouth have increased the seal design, which can resist many dust. However, this method also has shortcomings, the mouth and the reverse cap friction, the surface roughness of the surface of the cover is relatively poor, it is very easy to wear and tear seal test, resulting in sealing failure.
4. to improve the lubricating oil. The bearing of the automobile pump is a more special bearing unit. Its environment is mostly temperature, humidity and dust, and the temperature of the water usually reaches about one thousand degrees, so the lubricating oil of the bearing is required. From our analysis of the fault, the lubricating oil in the bearing of the fault appears discolourable, which means that the grease in the lubricating oil is not enough, so the lubricating oil manufacturer should be required to increase the fat content of the lubricating oil so as to ensure the better protection of the bearing.
5. to Improve the contact ball of the bearing. Balls in bearing are important parts to ensure normal operation of bearings, but there are more and more damage to rolling balls. When measuring the hardness of the ball, it is found that most of the balls do not meet the required hardness requirements, which makes the bearings greatly wear at high speed and finally breaks down completely. Therefore, we should strictly supervise the production quality of the manufacturers, guarantee the hardness of the ball and pass the quality, so that the fundamental problem of bearing damage can be effectively solved.
By 袁春凤 (Tiffany)
Precautions for the installation of water pump
(1) the real reason for the damage of the water pump should be clearly defined. Before the pump is replaced, it is necessary to determine whether the radiator fan, the thermostat and the antifreeze are problematic.
(2) it is possible to have a water pump with similar shapes but only for different types of engines, so the new water pump should be compared with the old pump before the water pump is installed, or the part number of the pump and the model of the engine should be checked in order to confirm whether the selected water pump is suitable for the model.
(3) When installing the water pump, it is necessary to wet the pump sealant ring with coolant first. If you need sealant, be careful not to apply too much sealant. Do not apply grease for ease of installation. This will corrode the sealing ring and cause leakage of coolant.
(4) Do not use the method of percussion pump shaft forced installation of the water pump, should check the pump installation difficulties of the real reason. If the excessive scale in the cylinder water channel leads to the difficulty of pump installation, steel wire brush or fine sand paper should be selected according to the scale situation. When tightening the pump mounting bolts, it should be gradually tightened according to the prescribed torque according to the diagonal direction. Excessive tightening can easily break the bolt or cause damage to the gasket.
(5) it should be emphasized that the belt must be adjusted strictly according to the adjustment specifications for the need to adjust the tightness of the transmission belt. If the pump is damaged in a short period of time after the replacement of the new transmission belt, the tightness of the belt should be checked after removing the cause of the pump itself, and it should be checked whether the belt will always work in the same plane.
By Erica Zhu Feilong Jiangli
According to the cooling medium used, engine cooling methods can be divided into water-cooled and air-cooled.
1. Water-cooled one by one with water as the cooling medium, heat first from the machine to water, by the flow of water to heat away and then into the atmosphere. After heat dissipation, the water flows back to the hot part again. The normal working temperature of the engine can be maintained by properly adjusting the water and cooling intensity. At the same time, hot water can also be used to preheat the engine, which is convenient for starting in winter.
The structure of water-cooled cooling system: water pump, radiator, fan, thermostat, expansion tank, warm air, engine water jacket, cooling pipe.
2. the heat of air-cooled parts is directly scattered into the atmosphere.
At present, most of the cars are water-cooled.
By Mengjuan Zhu
Engine cooling water pump is the main part of the cooling system of automobile engine. Its function is to force the cooling fluid in the engine to circulate in the cooling system and reduce the influence of high temperature on the engine during the working process of the engine. Water seal is the core of the work of the pump. The movement of the water seal itself is very simple, just rotates with the shaft. . Water seal, pump body and bearing are super-hard matching mechanical seals. This kind of seals is composed of static rings and dynamic rings, which are perpendicular to the shaft, and the smooth and straight surface of each other, and do relative rotation. Coolant movement in the pump is very complex, different types of water seals, using different types of coolant, if the water package is equipped with problems, the engine coolant will appear seepage, then the pump bearing lubrication will be washed away, the entire pump function will be invalid.
There are two main types of water seals: one is separated (rotating ring parts and static ring parts are respectively installed on the pump), the other is integrated (rotating ring parts and static ring parts are first installed together, and then installed on the pump), separated water seals are mainly used in larger pumps, now commonly used is integrated water seals.
1.Difference between diesel powered refrigeration unit and engine driven refrigeration unit
Diesel powered refrigeration unit: Independent and non-independent refrigeration units are divided according to power source. Independent refrigeration unit (Diesel powered refrigeration unit) means that the refrigeration unit has a separate power source and the unit itself has an independent power source.
Generally speaking, diesel powered reefer unit is integrated structures, but there are also modified split structures (this structure is generally hoisted on the beam of the reefer truck). This type of unit itself has an engine and a generator that provide power and electricity to the refrigeration system Device. It can work independently without being restricted by the working state of the truck engine.
Non-independent refrigeration unit (Engine driven refrigeration unit😞 As the name implies, it is a refrigeration unit that cannot work independently. This type of unit has no power unit and must rely on the truck engine to drive the compressor to work.
The engine driven refrigeration unit can also be divided into an integral structure and a split structure from the structure. The split structure also includes three types of condenser front type, condenser top-mounted type and condenser bottom-mounted type (bottom-mounted or concealed); but the condenser front-mounted structure is the most common structure in split non-independent refrigeration units.
2.Advantages and disadvantages of diesel engine refrigeration unit and engine driven refrigeration units
Independent refrigeration unit
Advantages: The advantage of diesel engine refrigeration unit is stability and reliability, which is also the most needed for refrigerated trucks. Since the diesel engine refrigeration unit has a separate source of power output, the refrigerator can still work when the refrigerated vehicle is turned off or the refrigerated vehicle has an engine failure, so as to ensure that the goods in the refrigerated vehicle will not deteriorate.
Integrated independent refrigeration unit
Disadvantages: The disadvantage of independent refrigeration units is that they are expensive and maintenance is more complicated than non-independent refrigeration units. Due to the addition of a set of power systems, independent refrigeration units are more complicated than non-independent refrigeration units in terms of maintenance, and independent refrigeration units are relatively more technically complex and more expensive.
Non-independent refrigeration unit
Advantages: The advantages of non-independent refrigeration units are low price, simple structure and easy maintenance.
Disadvantages: The disadvantage of the non-independent refrigeration unit is that it relies too much on the power source of the refrigerated vehicle. When the refrigerated vehicle engine stops working, the non-independent refrigeration unit loses power support and the refrigeration system stops working. If the door is frequently opened when the vehicle is turned off, the large loss of cold air in the refrigerated box causes the temperature in the box to rise, or the refrigerator will stop cooling when the vehicle fails (engine failure), and the cargo in the vehicle is easily lost.
3.Choice of independent refrigeration unit and non-independent refrigeration unit
From the price point of view: If your budget is relatively sufficient and have strict temperature requirements (the required temperature should be at least minus 10 degrees below) ) It is recommended to use a diesel powered refrigeration unit.
In terms of the length of transportation distance: For short-distance distribution within the city or between districts and counties, it is recommended to use non-independent units, which not only lower the procurement cost, but also easy to repair even if there is a failure; For long-distance transportation, it is recommended to use independent refrigeration units, because Even if the vehicle engine stops working during long-distance transportation, the refrigerator can still cool normally to ensure the safety of the transported items.
In terms of vehicle models: Generally speaking, light trucks with a body less than 7 meters are recommended to use non-independent units. For trucks and semi-trailers above 7 meters, independent refrigeration units are better.
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