How to Prevent Catalytic Converter Theft Before It Starts
-
Similar Topics
-
By Counterman
The future of mobility is electric, notes
link hidden, please login to view, which predicts that in 2035, around 50% of the newly manufactured cars and light commercial vehicles worldwide will be fully electric and 30% hybrid. Another 20% of all newly manufactured passenger cars will have only an internal combustion engine in 2035. The regional markets paint a nuanced picture of the powertrain mix, as Matthias Zink, CEO, Powertrain & Chassis, explained in his keynote address at the 2026 Vienna Motor Symposium: “Whereas here in Europe, we are gearing up for a ban on internal combustion engines more or less due to current legislation, we are seeing significant demand for hybrid vehicles in markets outside the EU far beyond 2035.”
2035 Powertrain Mix and Regional Markets
Above all, in North and South America and in Southeast Asia, hybrids are set to dominate new vehicle production within the next 10 years. In Japan, hybrids will account for as much as around 77% of production.
“In this context, our technology-neutral product strategy embracing all powertrain system options helps us to manage these mixed market developments and above all, address increasing customer demand for hybrid solutions,” says Zink.
Volume Production for Dedicated Hybrid Transmissions
The company said it sees potential in the efficiency and flexibility of hybrid powertrain technologies in close collaboration with vehicle manufacturers worldwide. This is why Schaeffler offers components, including complete systems, for diverse hybrid topologies—mild, full, and plug-in hybrids and vehicles with range extenders. These vehicles play a role in reducing CO2 emissions and achieving fleet targets when driven predominantly in electric mode.
Schaeffler started developing complete systems for the hybrid powertrain more than 10 years ago. A current example is the company’s MultiMode dedicated hybrid transmission, which goes into volume production this year worldwide at various European and Asian vehicle manufacturers. It is an integrated system with two electric machines, power electronics, and hydraulics for cooling and actuation of the clutch and parking lock. Schaeffler supplies the associated software and functions from a single source.
The total weight of the compact module is 125 kilograms and delivers up to 145 kilowatts of peak power. It is suitable for full and plug-in hybrids and offers three driving modes: electric, serial and parallel. In serial mode, this flexibility allows the internal combustion engine to operate consistently at optimum efficiency. Several presentations at the Vienna Motor Symposium addressed the dedicated hybrid transmission.
Zink explained the strategic rationale behind it: “We are convinced that hybrids offer consumers an easy introduction to electric mobility. If driven extensively in electric mode, these vehicles make an important contribution to the decarbonization of the mobility sector. Every gram of CO2 saved counts.”
Components for the Hybrid Powertrain
Internal combustion engines in hybrid powertrains also have to be efficient and meet future emission standards and noise requirements. Ideally, they should be designed so that the driver doesn’t detect any difference between electric and internal combustion engine driving mode. Schaeffler sees innovation potential in this requirement.
The company said it is developing damping solutions like the spoke damper, which eliminates torsional vibrations at the crankshaft and minimizes installation space. Its position directly in the crankcase means there is no need to seal off the crankshaft, which reduces friction. The spoke damper is already in volume production at Chinese manufacturers, with further production starts set to take place in the course of this year.
To improve engine efficiency without compromising driving dynamics, Schaeffler also offers next-generation camshaft phasing units. These incorporate a brushless DC (BLDC) motor including control unit, integrated electronics, and software for optimized valve control across a wide range of loads and speeds. The high adjustment speed and precision allow for efficient combustion.
Last year, Schaeffler marked the production launch of the latest generation of camshaft phasing units at its plant in Taicang, China, and is supplying customers worldwide.
Growth Segment: Sensor Technology
Thanks to the merger with
link hidden, please login to view in 2024, Schaeffler said it now has a sensor technology portfolio used, for example, in emission control and exhaust gas aftertreatment. For improved emission control when using renewable fuels, Schaeffler offers the Flex Fuel sensor. This high-precision sensor is mounted between the fuel tank and engine and measures the ethanol content in the fuel before it is injected. “Following our merger with Vitesco Technologies, we have a well-rounded, innovative product portfolio, expanded capabilities in the key R&D segments, an increased global presence, and greater vertical integration,” said Zink. “We are therefore in a good position to work with our customers as a key partner to successfully shape the transformation – in Germany, Europe and worldwide.”
The post
link hidden, please login to view appeared first on link hidden, please login to view.
link hidden, please login to view -
By Counterman
Schaeffler announced its LuK TorCon torque converter product line has expanded with the release of the LuK 8L90 TorCon. The company said the 8L90 TorCon is engineered to outperform rebuilt alternatives up to five times longer.
Replacement Process and In-House Manufacturing
Designed to streamline the replacement process, the LuK 8L90 TorCon eliminates the need for model-specific cores that are typically required in torque converter rebuilding. The 8L90 TorCon is in stock and ready for installation.
link hidden, please login to view said it is manufactured to precise standards using all-new components and advanced manufacturing processes and is designed and built in-house from raw material to final assembly. Materials and Testing
Featuring LuK friction materials and INA premium thrust bearings, the LuK TorCon is engineered to withstand extreme operating conditions. Its fully furnace-brazed fins improve heat dissipation, reduce wear, and enhance long-term durability. The contamination-free manufacturing process includes 100% pressure and lockup testing, along with precision balancing, according to the company.
Applications and VIO
The LuK TorCon product line supports a broad range of applications for passenger cars and pickup trucks. Schaeffler said its expertise in manufacturing OE torque converters allows it to capture several applications through a single SKU.
The TorCon (TC0020) is compatible with select 2015 to 2022 General Motors trucks, vans and SUVs equipped with 8L90 transmissions. It covers multiple engines and has a current VIO of over 700,000, offering versatility when choosing a new torque converter.
link hidden, please login to view plans to release additional SKUs in the coming months.
The post
link hidden, please login to view appeared first on link hidden, please login to view.
link hidden, please login to view -
By Counterman
Schaeffler announced its LuK TorCon torque converter product line has expanded with the release of the new LuK 6R80 TorCon. The company said it’s engineered to outperform rebuilt alternatives up to five times longer. Schaeffler added that the 6R80 is built from new, original components and is never remanufactured.
Simplifies Replacement and Stocking
link hidden, please login to view said the LuK 6R80 TorCon is designed to simplify the replacement process by eliminating the need for model-specific cores that are often required in torque converter rebuilding. Distributors and installers can rely on the 6R80 TorCon to be in stock and ready for installation, according to the company. Materials, Construction and Testing
Featuring LuK friction materials and INA thrust bearings, Schaeffler said the LuK TorCon is designed to withstand demanding conditions. Its fully furnace-brazed fins improve heat dissipation, reduce wear, and enhance long-term durability. The contamination-free manufacturing process includes 100% pressure and lockup testing, along with precision balancing.
Applications and Coverage
The LuK TorCon product line covers applications for passenger cars and pickup trucks. The line captures several applications through a single SKU. The TorCon (TC0019) is compatible with select 2014–2020 Ford F-150 trucks and Transit vans equipped with 6R80 transmissions, covers multiple engines, and has a current VIO of over 2,800,000. In the coming months,
link hidden, please login to view said it will release additional SKUs. The post
link hidden, please login to view appeared first on link hidden, please login to view.
link hidden, please login to view -
By Counterman
Schaeffler announced its LuK TorCon torque converter product line has expanded with the release of the new LuK 6R80 TorCon. The company said it’s engineered to outperform rebuilt alternatives up to five times longer. Schaeffler added that the 6R80 is built from new, original components and is never remanufactured.
Simplifies Replacement and Stocking
link hidden, please login to view said the LuK 6R80 TorCon is designed to simplify the replacement process by eliminating the need for model-specific cores that are often required in torque converter rebuilding. Distributors and installers can rely on the 6R80 TorCon to be in stock and ready for installation, according to the company. Materials, Construction and Testing
Featuring LuK friction materials and INA thrust bearings, Schaeffler said the LuK TorCon is designed to withstand demanding conditions. Its fully furnace-brazed fins improve heat dissipation, reduce wear, and enhance long-term durability. The contamination-free manufacturing process includes 100% pressure and lockup testing, along with precision balancing.
Applications and Coverage
The LuK TorCon product line covers applications for passenger cars and pickup trucks. The line captures several applications through a single SKU. The TorCon (TC0019) is compatible with select 2014–2020 Ford F-150 trucks and Transit vans equipped with 6R80 transmissions, covers multiple engines, and has a current VIO of over 2,800,000. In the coming months,
link hidden, please login to view said it will release additional SKUs. The post
link hidden, please login to view appeared first on link hidden, please login to view.
link hidden, please login to view -
-
By abiztime
How to change the catalytic converter(shared by Shandong Xiaoyuan Environmental Protection Technology Co., Ltd, website:
link hidden, please login to view) I. Preparations Before Replacement 1. Safety Tools and Equipment: • Jack and support frame • Socket wrench, open-end wrench, universal joint • Non-slip gloves, safety goggles • WD-40 or other lubricant (to prevent bolts from rusting) • New catalytic converter (model matching original) 2. Vehicle Preparation: • Park on a level surface • Engage the handbrake • Ensure the engine is completely cooled (catalytic converter temperature is very high, easily causing burns) • Disconnect the negative terminal of the battery to prevent accidental triggering of the oxygen sensor alarm 3. Spare Parts: • New catalytic converter • New gasket • If damaged, the oxygen sensor (O2 sensor) may need to be replaced. ⸻II. Replacement Steps 1. Locate the Catalytic Converter • The catalytic converter is usually located after the exhaust manifold and before the muffler. • In diesel vehicles, it may be before the DOC and DPF. • Note the oxygen sensors before and after the catalytic converter; they need to be removed during replacement. 2. Remove the Oxygen Sensor • Use an O2 sensor socket or open-end wrench to unscrew it counterclockwise. • Be careful not to damage the sensor wiring harness.
3. Loosen the catalytic converter mounting bolts.
• The catalytic converter is usually fixed to the exhaust pipe with flange bolts.
• Spray lubricant on rusted bolts and wait 5–10 minutes.
• Use a socket wrench to loosen slowly, do not use excessive force to avoid breakage.
4. Remove the old catalytic converter.
• Remove it gently, being careful not to damage the exhaust pipe and suspension bracket.
• Check if the flange sealing surface is flat; repair any corrosion or deformation.
5. Install the new catalytic converter.
1. Install the new gasket (ensure alignment).
2. Install the new catalytic converter, first hand-tightening the mounting bolts to ensure correct positioning.
3. Then use a wrench to tighten evenly, avoiding overtightening to prevent flange deformation.
6. Reinstall the oxygen sensor.
• Use an O2 sensor socket wrench to screw it back on with moderate torque.
• Be careful not to twist the sensor wiring harness or allow it to come into contact with high-temperature components.
7. Check.
• Confirm that the catalytic converter is securely fixed and the oxygen sensor connection is normal.
• There are no obvious gaps in the exhaust pipe.
• Reconnect the battery negative terminal. ⸻III. Precautions 1. Avoid high-temperature operation: The catalytic converter's temperature can reach 400–600°C immediately after engine shutdown. 2. Ensure model compatibility: Different vehicle models have different catalytic converter apertures, lengths, and oxygen sensor interfaces. 3. Environmental requirements: Removed catalytic converters contain precious metals and should be recycled according to local regulations. 4. Engine fault codes (MIL): • After replacement, P0420 or similar codes may appear, requiring clearing the fault codes or waiting for self-learning. 5. Do not forcefully strike: The ceramic inside the old catalytic converter is fragile; avoid allowing fragments to enter the exhaust pipe. 6. Torque requirements: • Flange bolts are generally recommended at 20–40 Nm (depending on the vehicle model). • Oxygen sensor torque is generally 30–40 Nm. ⸻
Tips: • If the catalytic converter is only partially blocked, you can try cleaning or high-temperature regeneration first, but severe blockage still requires replacement. • For diesel vehicles, note that the catalytic converter after the DPF (DOC) and the oxidation catalytic converter are usually replaced or inspected together to ensure regeneration efficiency.
-
Recommended Posts
Join the conversation
You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.